e-brake modification

It has been a while since I posted but I’ve been busy working on the e-brake modification.  The e-brake has, for some reason, been troublesome, from the handle hitting the cockpit aluminum to doing the modifications.  But, in the end, I like the result.  The modification changes the routing of the cables and, with a further modifications, keeps the new clevis from hitting the handle bracket.  The full description is here and the photo album is here.

The modifications entailed: 1) extending the ratchet arm using pieces of 1/8” x 0.5” bar stock and 2) routing the cables above the 4” transverse round tube using pulleys (an idea from edwardb on the F5 forum).

Parts list:

Lokar clevis: Lok-S-8078

Pulleys: McMaster-Carr (3434T24)

A longer ‘shoulder screw’ for the pivot point: McMaster-Carr (p/n: 91259A622)

Steel tubing: 3/8” O.D., 1 ft. long; for spacer material: McMaster-Carr (p/n: 8910K393)

Various bolts, washers and nuts.