Sunshine Garage Mk IV Roadster
The construction of a Factory Five Mk IV Roadster
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Build Overview
Build Blog
Construction steps
Build Checklist
Body buck construction
Front suspension
Front disc brakes
3-link
Rear brakes
Steering rack
Fuel supply
Pedal box
Brake lines
Aluminum
Emergency brake
Footbox fresh air vents
Instrument panel
Glovebox fabrication
Cooling systems
Engine Installation
Hydraulic clutch lines
Photo Album Directory
Fasteners photo album
Body buck album
Front suspension album
Front brakes
3-link
Rear brakes
Steering rack and column
Pedal box
Fuel Tank
Brake lines
Aluminum
e-brake
Footbox vents
Electrical system
Instrument panel
Glove box
Cooling system
Engine installation
Supplemental Technical Data
AN to SAE Conversion
Brake Balance v. Deceleration
Brake System Calculations
Fasteners and fittings
Fluid Line Clamp Spacing
Links to technical information:
Tap and Clearance Drill Sizes
Tools
Road and Track (2013)
Torque specs: Factory Five
Torque specs: SAE Grade 8
Pedal box
Pedal box and clutch quadrant parts
Brake and clutch arms and pedal box
Brake switch in place
Clutch quadrant assembly
Clutch quadrant on clutch pedal
Clutch pedal top
Material removed from clutch pedal top
Material removed from clutch pedal top
Pedal box and mounting bracket
Clutch safety switch
Clutch pedal and quadrant in pedal box / hanger
Plan view of pedal box with brake and clutch pedals
Pedal box in place
Pedal box in place with master cylinders attached
Clutch cable
FF5 gas pedal
Original gas pedal connection to cable
Pedal set up
New cable attachment
F5 pedal interference with DS footbox Al
Rus Thompson gas pedal
Pedals in place
Russ Thompson peddle mod
Russ Thompson peddle mod
Russ Thompson peddle mod
Russ Thompson peddle mod
Russ Thompson peddle mod
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